Introducing the Reshape strategy
Preserving material integrity
DOI:
https://doi.org/10.54337/plate2025-10437Keywords:
Circular economy, Industrial waste, Product design, Discarded materials, SustainabilityAbstract
One of the significant challenges of today’s society is the unsustainable overconsumption of resources, coupled with the generating of enormous amounts of waste. European manufacturing produces over 230 million tons of waste annually, much of which remains unaddressed within existing circular economy frameworks that predominantly focus on post-consumer waste. This paper introduces the Reshape strategy, which aims to respect, incorporate, and utilise pre-consumer industrial waste to create new products, thereby reducing dependence on virgin materials. Positioned within current R-frameworks, the Reshape strategy addresses a theoretical gap in circular economy literature, where the Recycling strategy is commonly used and Reuse often being misapplied, leading to theoretical ambiguity. Reshaping emphasises the extension of material lifetimes rather than downcycling through recycling. Therefore, this research explores the potential of industrial waste as a resource through 19 case studies from a Danish research project focused on designing with industrial waste materials. The findings emphasise the inherent qualities of industrial waste and outline activities within the Reshape strategy that leverage the material’s integrity in terms of function, form, or material composition, thereby extending its lifetime. By leveraging these qualities, this study contributes theoretically to the circular economy by refining terminology and advancing the understanding of pre-consumer waste within circular systems. The Reshape strategy aligns with circular economy principles, aiming to keep materials in productive loops while addressing the significant untapped potential of discarded materials.
References
Ali, A. K., Wang, Y., & Alvarado, J. L. (2019). Facilitating industrial symbiosis to achieve circular economy using value-added by design: A case study in transforming the automobile industry sheet metal waste-flow into Voronoi facade systems. Journal of Cleaner Production, 234, 1033–1044. https://doi.org/10.1016/j.jclepro.2019.06.202
Ashby, M., & Johnson, K. (2014). Materials and Design: The Art and Science of Material Selection in Product Design (Third Edition).
Awogbemi, O., Kallon, D. V. V., & Bello, K. A. (2022). Resource Recycling with the Aim of Achieving Zero-Waste Manufacturing. Sustainability, 14(8), 4503. https://doi.org/10.3390/su14084503
Blomsma, F., & Tennant, M. (2020). Circular economy: Preserving materials or products? Introducing the Resource States framework. Resources, Conservation and Recycling, 156, 104698. https://doi.org/10.1016/j.resconrec.2020.104698
Bocken, N. M. P., De Pauw, I., Bakker, C., & Van Der Grinten, B. (2016). Product design and business model strategies for a circular economy. Journal of Industrial and Production Engineering, 33(5), 308–320. https://doi.org/10.1080/21681015.2016.1172124
Dokter, G., Thuvander, L., & Rahe, U. (2021). How circular is current design practice? Investigating perspectives across industrial design and architecture in the transition towards a circular economy. Sustainable Production and Consumption, 26, 692–708. https://doi.org/10.1016/j.spc.2020.12.032
Ellen MacArthur Foundation. (2013). Towards the circular economy Vol. 1: An economic and business rationale for an accelerated transition. https://www.ellenmacarthurfoundation.org/towards-the-circular-economy-vol-1-an-economic-and-business-rationale-for-an
Ellen MacArthur Foundation. (2019). Circular economy systems diagram. https://www.ellenmacarthurfoundation.org/circular-economy-diagram
European Parliament. (2008, November 19). Directive 2008/98/EC of the European Parliament and of the Council of 19 November 2008 on waste and repealing certain Directives (Text with EEA relevance). http://data.europa.eu/eli/dir/2008/98/oj/eng
Eurostat. (2022). Generation of waste by waste category, hazardousness and NACE Rev. 2 activity [Dataset]. Eurostat. https://doi.org/10.2908/ENV_WASGEN
Feast, L., & Laursen, L. N. (2023). Design from Waste Materials: Situation, Problem, and Solution. LearnxDesign 2023. LearnXDesign 2023. https://doi.org/10.21606/drslxd.2024.056
Kirchherr, J., Reike, D., & Hekkert, M. (2017). Conceptualizing the circular economy: An analysis of 114 definitions. Resources, Conservation and Recycling, 127, 221–232. https://doi.org/10.1016/j.resconrec.2017.09.005
Pacelli, F., Ostuzzi, F., & Levi, M. (2015). Reducing and reusing industrial scraps: A proposed method for industrial designers. Journal of Cleaner Production, 86, 78–87. https://doi.org/10.1016/j.jclepro.2014.08.088
Potting, J., Hekkert, M. P., Worrell, E., & Hanemaaijer, A. (2017). Circular Economy: Measuring innovation in the product chain.
Rognoli, V., & Karana, E. (2014). Toward a New Materials Aesthetic Based on Imperfection and Graceful Aging. In Materials Experience (pp. 145–154). Elsevier. https://doi.org/10.1016/B978-0-08-099359-1.00011-4
Sander, N., Laursen, Linda Nhu, Bak, Brian Lau Verndal, & Damgaard-Møller, Emil. (2024). Starting from scraps: Design reuse assessment of waste materials. DRS2024: Boston. https://doi.org/10.21606/drs.2024.888
Sihvonen, S., & Ritola, T. (2015). Conceptualizing ReX for Aggregating End-of-life Strategies in Product Development. Procedia CIRP, 29, 639–644. https://doi.org/10.1016/j.procir.2015.01.026
Singh, S., Ramakrishna, S., & Gupta, M. K. (2017). Towards zero waste manufacturing: A multidisciplinary review. Journal of Cleaner Production, 168, 1230–1243. https://doi.org/10.1016/j.jclepro.2017.09.108
Szaky, T. (2014). Outsmart waste: The modern idea of garbage and how to think our way out of it (First Edition). Berrett-Koehler Publishers, Inc. http://www.tandfonline.com/doi/full/10.1080/00207233.2014.947739