Design for longevity in industrial products

A pedagogical case study on steel moulds for injection mould manufacturing

Authors

  • Emilie B. Folkmann University of Southern Denmark, Denmark
  • Lykke Margot Ricard University of Southern Denmark, Denmark

DOI:

https://doi.org/10.54337/plate2025-10460

Keywords:

Remanufacturing, Product Longevity, Slowing Resources, Steel Moulds, Manufactering

Abstract

This paper aims to demonstrate the life cycle costing and environmental impacts of different R-strategy scenarios, with a focus on steel moulds. Reuse primarily focuses on remanufacturing steel moulds and exploring the most environmentally optimal strategy, serving as a supplier in a circular economy. The scope of this case study does not include recycling scenarios. The study uses a pedagogical case study in collaboration with The LEGO Group. One approach is to map the CO2-eq footprint of steel mould consumption to prepare for a digital architecture based on material consumption and circular strategies.

References

Cappelletti, F., & Germani, M. (2023). Carbon reduction engineering through value chain intersection, product and process redesign, industrial processes’ scraps demanufacturing. International Journal of Production Research. https://doi.org/10.1080/00207543.2023.2243527

Directive 2009/125/EC of the European Parliament and of the Council of 21 October 2009 establishing a framework for the setting of ecodesign requirements for energy-related products. (2009). Official Journal of the European Union, L285, 10-35.

Govindan, K., Soleimani, H., & Kannan, D. (2017). Reverse logistics and closed-loop supply chain: A comprehensive review to explore the future. Journal of Cleaner Production, 142, 371-384. https://doi.org/10.1016/j.jclepro.2016.03.126

Hatcher, G. D., Ijomah, W. L., & Windmill, J. F. C. (2011). Design for remanufacture: A literature review and future research needs. Journal of Cleaner Production, 19(17-18), 2004-2014. https://doi.org/10.1016/j.jclepro.2011.06.019

Kim, J., & Kim, H. M. (2020). Impact of Generational Commonality of Short Life Cycle Products in Manufacturing and Remanufacturing Processes. Journal of Mechanical Design, 142(12). https://doi.org/10.1115/1.4047092

Ma, Y. J., Du, G., & Jiao, R. J. (2024). Design for product upgradability considering remanufacturing outsourcing: A three-level joint optimisation approach. Journal of Cleaner Production. https://doi.org/10.1016/j.jclepro.2024.104567

Mesa, J. A. (2023). Developing a material selection index based on circularity: A multiple lifecycle approach. Resources, Conservation and Recycling. https://doi.org/10.1016/j.resconrec.2023.104439

Vanegas, P., Peeters, J. R., Cattrysse, D., Tecchio, P., Ardente, F., Mathieux, F., Dewulf, W., & Duflou, J. R. (2018). Ease of disassembly of products to support circular economy strategies. Resources, Conservation and Recycling, 135, 323-334. https://doi.org/10.1016/j.resconrec.2018.02.020

Downloads

Published

24-06-2025

How to Cite

Folkmann, E. B., & Ricard, L. M. (2025). Design for longevity in industrial products: A pedagogical case study on steel moulds for injection mould manufacturing. Proceedings of the 6th Product Lifetimes and the Environment Conference (PLATE2025), (6). https://doi.org/10.54337/plate2025-10460

Issue

Section

Track 10: Materials and Longevity – Research Papers